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Process Manufacturing


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We help Process Manufacturing majors and niche players optimize operating costs, strengthen innovation and reduce environmental footprint.

Capacity consolidation, falling commodity and energy prices, emerging market dynamics, uninterrupted sourcing of raw materials and compliance with stringent environmental regulations are the top challenges that Process Manufacturing organizations face today.

We help leaders in Chemicals, Pulp & Paper, Packaging, Construction & Building Materials and Resource-based industries run streamlined processes, reduce operating costs, enhance plant yields and reduce environmental impact.


Enterprise and Supply Chain Systems

We provide expertise in all leading ERP and SCM packages to help Process Manufacturing companies deal with industry consolidation, global supply chain complexity and volatile commodity prices. Our expertise covers the entire spectrum from roadmap definition to design, implementation and maintenance of IT systems, as well as running back-office processes. Our Chemical Industry Template solution is built on top of an industry standard enterprise package, which can be used to significantly cut the lead time for large scale ERP roll-outs in Chemical companies.

Green Plant

Given the ever increasing demand for reducing carbon footprint of process manufacturing, our clients engage with us for a variety of needs including waste lifecycle management, energy management, Green IT, REACH compliance and global regulatory reporting. We offer consulting and technology implementation expertise to make a Green Plant viable. Further, our WasteTrace solution tracks industrial waste from generation through transportation and disposal. It also enables printing of labels, placards and various compliance reports.

Smart Plant

We help our process manufacturing clients manage their capacity in an intelligent and cost efficient manner, making use of the latest asset monitoring and management technologies. These are integrated with supply chain planning systems as well. The result is longer life for plant assets, reduced maintenance expenditure and higher reliability of plant operations. It also helps cut down the need for manual intervention in potentially hazardous environments.

Connected Plant

Our experience in delivering cutting edge solutions to our Process Manufacturing clients allows us to offer a range of services in batch and recipe optimization, plant performance management, key account management and business analytics. We enable our clients to take a data‑driven approach to decision making. Our iBatch solution enables intelligent batch execution and proactive management of shop-floor events, together with support for data analytics. Our LIMS (Laboratory Information Management) solution provides integrated sampling, sample traceability, analysis scheduling and result reporting. The solution interfaces with lab equipment and provides data for further analysis. Our Plant Metrics Management Solution (PMMS) aids organizations align and streamline plant operations with overall business strategy making business KPI’s react immediately to changes at operational level.


Business Transformation Initiatives Unlocking Benefits for Manufacturers

This whitepaper explores the issues that plague application rationalization and process optimization initiatives in manufacturing environments, as well as the strategies to overcome them.

Best Practices to Create Competitive Advantage in Distribution Centers

This whitepaper explores key aspects of how players across the supply chain can leverage best practices pioneered by manufacturers.

Manufacturing and Adaptive Supply Chains

This whitepaper discusses ongoing market changes and reveals how companies need to adapt their supply chain strategies for revenue growth and cost containment both.

Process Manufacturing Solutions | Manufacturing Technology Consulting | Cognizant Technology Solutions